Category Archives: Agronomy

Things that happen when your wheels turn – Is soil compaction flattening your profit and sustainability?

As published in ‘Grower’, September 2009.

The invention of the wheel, is often raised as a measure of human progress. It has evolved from wood and stone, to steel and rubber. Once roads were formed and compacted for traffic, commerce and agriculture changed forever. Those with heavy loads to move had an option other than water, sled or legs. In agricultural cultivation, draught animals have been replaced by machinery which revolutionised crop production to keep pace with the food demand of a growing population.

The diameter, width and the softness of the tyre or surface, determine the footprint of any wheel.  That zone is where the pressure of load and vehicle is spread on soil or pavement – ‘where the rubber meets the road’. This footprint is an interesting place. It determines the quality of traction, wear and tear, and how well a vehicle or tractor can carry or pull a load. Here upward resistance equals the downward pressure of the wheel. If the surface is already compacted, little or no compaction will occur. If the surface is soft or loose, compaction is the result. Also rolling resistance and friction will increase on a soft surface. This increases the energy, and fuel consumption required to move, or reduces the load able to be carried.

Soil has some natural compaction which occurs with time, gravity, water movement and the passage of animals. Some consolidation of soil is desirable to prevent wind erosion and provide seed contact with soil for germination. Compaction can be an asset where repeated traffic is intended. (A lot of energy goes into compacting the base of our roads for instance). It is when the level of compaction of the soil affects the structural aggregates or peds in the soil, that structure and pore spaces are adversely affected.

In the growing zones of a crop, this is a problem. In a paddock or crop, the rolling wheel is riding on soil and vegetation. If the soil is soft the wheel is climbing onto loose material and rolling it down. In the process it is squeezing gas and water from the profile, closing pore spaces and making changes which can be longterm, and detrimental. Depending on the soil type and its state of dryness and existing compaction, around 75% of the undesirable effects of compaction can occur in the first pass.

In our cropping soil, when soil compaction is excessive, it can lead to the loss of structure, erosion, biological degradation and loss of water holding capacity and nutrients. In some regions of the world, compaction has led to the loss of productive capacity of soils and the departure of agriculture, probably forever. More commonly, compaction is a factor in reduced yields and deterioration of structure in cultivated soils. As land prices rise and our population increases, these soil quality trends will need to be reversed.

In next month’s Grower we will discuss how the use of GPS to guide machinery is containing compaction to traffic bearing zones, which are separate from the garden areas for growing the crop. This is allowing growers to reduce fuel consumption and other inputs and improve the profitability and sustainability of their cropping.

Controlled traffic farming (CTF) is all about managing soil compaction – confining it to narrow strips across the land and maximizing the remaining undamaged soil area for cropping. In practice CTF means matching machinery tracks so they take up the least possible area. Farm conversion to CTF is about adopting a CTF “mindset” – the belief that separating wheels and crops is a key method of reducing costs and increasing returns.


GPS: for simpler operations, savings, and sustainability

As published in Grower, July 2009.

NZ Fresh Cuts is creating new ground in vegetable growing, using RTK GPS guided cultivation.  GPS is used to guide tractors for controlled traffic farming in maize and to form permanent beds in leaf vegetables and carrots.  The goal is to save input costs and to improve sustainability in cropping operations.  This is done by using Trimble GPS to guide tractors down the same wheel tracks, pass to pass, year to year. Repeatable 2 cm accuracy is possible and early trials of permanent beds, show savings in inputs, management and improved yield. 

“Indications are that GPS will pay [for itself] in 3 years on fuel savings alone, and we also expect major savings in labour, land allocation, steel, fertiliser and machine R&M”. Chris Butler- NZ Fresh Cuts.

Sustainability is a company-wide focus at NZ Fresh Cuts, who aim to operate a future focused business that is environmentally responsible and looks after people and profits.
Water use efficiency is also likely to increase with improved infiltration through the beds.  Chris has observed that heavy rain is now resulting in less runoff and that runoff water is tending to be clean, indicating that improved infiltration is already occurring.  Combined with planned electromagnetic sensing (EM38) and mapping, this may lead to optimization of irrigation programs.
“Our soil is our big asset, so seeing that it is staying in place is a big plus from controlling our tractor traffic with GPS”. Chris Butler

Controlled traffic also offers potential for less soil damage in wet weather harvesting, because the permanent tramlines are better able to support traffic.

Farming operations were set up 3 years ago with the intention of moving to full controlled traffic. The operations are still evolving towards a final methodology.  Equipment changes were required and a 225hp tractor with RTK auto steer, 6 meter discs, triple bed hoe and triple bed Lister bar were purchased.  Another tractor has GPS fitted for bed forming.

A major advantage is the increased opportunity to get ground preparation done in narrow windows while minimising the damage to the soil.  Because there are fewer operations in the CTF system there is less total waiting time after wet weather.  GPS also allows for the tractor to turn out of one row and into another three or four rows away which cuts down on turning time.  This is possible because the GPS guides the tractor accurately and so adjacent rows are not required to guide the setting up of beds.  Now that three rows are being cultivated per pass, time savings are even greater.  Loss of downtime may allow more crops per year to be grown.
The market for leaf vegetables, has wide variation in daily demand.  Contracts require 300 harvest days per year to meet agreements.  Quality standards are high and the rotations are short, with up to 8 crops grown per season.  Gains in landuse efficiency and turnaround are an attractive aspect of GPS use.

Dan Bloomer manages LandWISE and has worked with Chris over the past 8 years while controlled traffic farming was pioneered at Opou Station in Gisborne. 
“The early gains from controlled traffic are in the soil recovering from the beatings of conventional cropping.  This can quickly provide for cheaper cultivation, more worms and healthier soils.  It is a no-brainer to care for soil by driving on it less”- Dan Bloomer, LandWISE

Mechanical weeding is already being used to reduce reliance on herbicides.  Chris can see the benefit of auto steer on implements and later will explore what the increased accuracy of GPS guidance will offer for mechanical weeding.   Pest and disease pressure will need to be monitored, as the effect of permanent beds is unknown.  Disease pressure will be a point of study to ensure best possible outcomes.

Controlled traffic trials are being run at both Rangiriri and Mangere sites to compare conventional practice with CTF and cost, yield and soil properties will be monitored.  Short rotations of the crops here, give an opportunity to measure any effects of changes quickly.  LandWISE is hosting field days, at this and 11 other Advanced Farming sites around New Zealand. 

NZ Fresh Cuts are a key sponsor of the LandWISE Advanced Farming Systems project.  LandWISE will monitor trials and report on progress at these farms.

LandWISE is a forum for sharing information on new technology for smarter farming and on farm research.  For more on LandWISE field days, events and membership, go to www.landwise.org.nz
                     

Crop sensing and variable rate application field talk

In February, LandWISE and the centre for precision agriculture at Massey, hosted a talk by Jim Wilson of Soil essentials in Scotland at Hew Dalrymple ‘s property in Bulls.  Jim was here as a speaker at the FLRC workshop. He runs a farm in Scotland and works with farmers to bring GPS, sensing and data management onto their farms. He presents simple ways to bring technology into creating certain savings on fertiliser, fuel and steel, on the farm.

Sensing the ‘greenness’ of a crop canopy, combined with sound agronomy, can be a great tool for managing nitrogen application. The key to this technique, is the efficiency with which the soil can deliver the nitrogen to a given plant or part of the crop.

A variable rate nitrogen system can be designed once any other limiting factors, such as pH and water have been eliminated. This technology has been adopted strongly in the UK because of caps on N fertilizer levels, which mean that farmers are driven to apply correct levels depending on site variability and plant needs.

To view Jim’s soil essentials website see: www.soilessentials.com

At the same session, Carolyn Hedley of Landcare, presented on recent work with EM38 sensing which is being used to schedule variable rate irrigation. This is done by determining water holding capacities of soils using a combination of sensing and soils knowledge, then programming the output of centre pivot irrigation, nozzle by nozzle, according to these results.

More information about variable rate irrigation is available at: www.precisionirrigation.co.nz