Category Archives: Automation

AgBot Design Challenge

Delegates at LandWISE 2015 formed small groups to specify a “robot” that would address some issue of relevance.

Development of any such machine should follow a systems engineering approach. Four critical features of systems engineering described by Marcel Bergerman are:

  1. Take a top down approach
    • Focus on the “what” not the “how”
  2. Formally define requirements
    • A thorough test plan can be developed before the product/system is
  3. Have a life cycle orientation
    • Consider all aspects from the cradle to the grave
  4. Inter-disciplinary in nature
    • Systems are too complex to do it all on your own

For this exercise, delegates were asked to concentrate on the first two; define what their dream machine had to achieve and describe the constraints under which it must operate.

It is important to take this approach to avoid limiting the possible solutions too early. Deciding your scout robot would be electrically powered three wheel drive eliminates aerial, two wheel or four wheel and wind or fuel powered machines. Sure, the answer may seem obvious, but the final form of many creative solutions that are optimal are not envisaged at first.

Some examples from the exercise include:

A root vegetable harvester that must have minimise soil compaction, remove soil from the produce, minimise mechanical crop damage, and work in a range of weather conditions

A bird scarer for seed crops that must keep birds off the crop, not damage the crop, and must stay within the boundaries of the crop or farm

A pea crop sampler that picks plants randomly through the crop, analyses samples on the go in the paddock and sends the resulting information back to the office. It must cope with the height of the crop and not damage it, and work in a wide range of weather conditions and cope with pugging and mud

An automated machine to remove weeds from vegetable crops grown on beds. It may also monitor plant population and variability, health and vigour, and pests and forecast yields. Working in a range of weather and soil conditions it must have high productivity (ha/hr)

Determine insect populations across field prior to planting of spring crops, including density, location and spread of identified species – include a lure for underground species

Harvest ripe mandarins after determining brix and colour levels and sort according to quality and size with rejects dumped and in-grade fruit transferred to bins for transport

An automatic pine tree pruner that removes every branch up to a height of 6m. Cuts must be clean with no damage to branch or trunk, and it must operate in difficult terrain

An apple harvester that harvests only export grade fruit such that no post-harvest grading is required. Must work 24/7 during harvest within current tree architectures

A fresh broccoli with automated cutting, picking and packing into bins. Will select/sort according to size and colour with no flowering heads.

Micromanaging Your Planter

LandWISE 2015 Presenter, John Ahearn

John Ahearn
John Ahearn, GPS Control Systems

Modern planters are amazing machines.  Electric and hydraulic drives with precise speed control have replaced ground engaging wheels.

Variable rate is achieved using prescription maps.  Individual row control is achieved using GPS location. So seed populations, fertiliser rates and spray rates are accurate. Up hill, down hill, on curves, headlands, and point rows – the precise rates are applied with zero over-lap.

How do you check your new planter is performing as advertised?  Before looking for improvements we need to get a benchmark of where the performance is now. During planting there are some problems you can identify and fix on the go and some you can’t.  The trick is to record planter data, match it with yield data, and use that analysis to fix or modify the planter for next year.

Most planters have a simple population monitor but the addition of a few extra sensors, and a data management tool, gives an idea of how these variables affect your planter, and ultimately – your yield.  Variables to monitor include singulation, ground contact pressure, ground wheel slippage speed.

When you know what happened during planting, and can compare that to the end of season yield map, you can then figure out the impact these variables have on yield.  That yield impact can be converted to a dollar cost which leads to a discussion on planter improvements for an old planter, and a set-up review for a new planter.

An aftermarket planter control system can be retrofitted to most old planters.  The system will monitor and record the planter variables during the planting operation for each field.

Ideally, the same system will also be used to collect and record yield data during harvest. This completes the loop for data collection and gets all the data in the same place on the same software.  Later analysis is then simple and it is easy to identify opportunities, problems and create prescription maps for next season.

What goes on the planter?

  • Monitor /computer screen in the cab.
  • population sensors – use existing or fit newer better units
  • down force sensors and hydraulic down force control units
  • electric or hydraulic drive system for seed, fertiliser, and other inputs
  • section control

Process improvement is a continual process that leads to higher yields, reduced inputs, and higher profitability.  There are a lot of variables we can’t control, but closing the loop on planter variability finally adds some true value to your yield maps.

Converting urine-nitrogen into grass

LandWISE 2015 Presenter Geoff Bates

geoff-low-res-e1423206134526
Geoff Bates, Pastoral Robotics

Environmental pollution results, both from nitrate leaching and greenhouse gas emissions that arise from the high urea content of urine patches. This problem is possibly the biggest single threat to dairying in New Zealand. Pastoral Robotics’s solution addresses this threat whilst increasing the bottom line through increased grass growth without requiring large capital investment. This is in contrast to other methods of nitrate leaching reduction, all of which either reduce profitability and/or involve significant capital investment.

Pastoral Robotics’s solution allows the customer to increase profitability in the following ways:

  • Directly through increased grass growth
  • Indirectly through allowing the continuation of their current farming practice without additional costs
  • Indirectly through opening options to increase milk solids production within regional council-imposed nitrate-leaching or fertiliser N use limits.

The system

After the last cow leaves the paddock Spikey® is towed over the freshly grazed land detecting and treating the urine patches with ORUN®. ORUN® is sprayed only onto recent urine patches, meaning typically only 5% of the pasture has to be sprayed, a huge saving in chemicals.

Spikey® detects changes in the electrical properties of the soil caused by the presence of urine.

ORUN® is a combination of a commonly-used urease inhibitor NBPT (not DCD), and the widely-used growth-promotant gibberellic acid variant (GA3).  ORUN® greatly increases the already large amount of extra dry matter grown in the vicinity of the urine patch, and with it recovery of urine-nitrogen. The NBPT increases the lateral spread of urea out from the urine patch; the GA increases the vigour of the growth. This increase in growth covers all costs of using Spikey®.

Increased pasture growth automatically means reduced environmental losses of N – independent testing of ORUN® by Massey University indicated a reduction in nitrate leaching from urine patches of up to 50% and N20 emissions by 27-37%.

Mini-ME and Spikey

The first commercial version of the Spikey® urine detector and simultaneous treatment with ORUN® spray have been designed to be towed behind an ATV or other farm vehicle.

Mini-ME®, an electric robotic tow vehicle, is under development to eventually take over the towing role, leaving the farmer free to concentrate on his stock.

Presentation authors: Geoff Bates and Bert Quin, Pastoral Robotics Limited

Hyperspectral remote sensing to assess pasture quality

LandWISE 2015 Presenter Ian Yule

Ian Yule, Centre for Precision Agriculture, Massey University
Ian Yule, Centre for Precision Agriculture, Massey University

A presentation by Ian Yule, Reddy Pullanagari, Gabor Kereszturi, Matt Irwin, Ina Draganova, Pip McVeagh, Tommy Cushnahan, Eduardo Sandoval.

Remote sensing methods are becoming much more accessible for end users in terms of access to results and the method in which they are presented. They can be developed into systems for herbage analysis which will measure every square meter of a farm or river catchment and publish the results in the form of a map, as below, rather than complex hyperspectral analytical measurements.  

The team at Massey University have been using a hyperspectral imaging tool called Fenix. It is flown in an aircraft usually at around 500-800 m above ground level and has been used to measure hill country properties within New Zealand in the first instance. The map below shows the level of ME in pasture for an example scene, but the major nutrients can also be mapped in this way.

MasseyHyperspectral

 

The catalyst for purchasing the sensor was the Ravensdown/ MPI, funded PGP project; Pioneering to Precision: Fertiliser Application to Hill Country.

The first scientific objective of the project is to map the nutrient concentration of pasture over hill country properties. The business objective is to provide much better information around the productivity of hill country in order to calculate the fertiliser requirements more accurately and improve the overall utilisation of nutrients.

Previous work indicated that significant financial benefit could be achieved from this approach. This is the first time that an imaging tool has been used and this is important because it overcomes many of the difficulties of on-the- ground sampling and then using these samples to represent the whole farm. It is basically impossible to capture the true variability of these properties from ground sampling.

The sensor detects light in the Visible (VIS), Near Infrared (NIR) and short wave infrared (SWIR) parts of the electromagnetic spectrum. This gives it the ability to determine the bio-chemical properties of vegetation that it observes. It has been shown to be a very robust technology for laboratory analysis and this new development takes it out of the laboratory and in the field.

The images captured in strips are mosaiced together in order to develop a single image for the whole area. Each pixel has 448 different layers of information, corresponding to 448 different wavebands which make up the spectral signature for each pixel. It is by comparing the spectral signature using a number of statistical techniques that the nutrient concentration within the vegetation can be identified.

The big advantages with this approach are that the results can be presented in the form of a map, information can be produced quickly with limited need for laboratory based chemical analysis. All of the complex statistical and analysis processes have happened in the background and the results can be presented with in a Geographical Information System (GIS). In a GIS environment data can be linked to decision making software which will help farmers decide on the optimal fertiliser policy for the farm.

Acknowledgement. The image was produced from a survey from the PGP Project, Pioneering to Precision: Fertiliser application in hill country, which is funded by Ravensdown Fertiliser Cooperative and the Ministry for Primary Industries MPI.

New Zealand Centre for Precision Agriculture, Massey University, Institute of Agriculture and Environment. Palmerston North, New Zealand.

Robotics and Intelligent Systems to Improve Land and Labour Productivity

LandWISE 2015 Presenter, Robert Fitch

RobertFitch2

Robert Fitch and Salah Sukkarieh
Australian Centre for Field Robotics
School of Aerospace, Mechanical and Mechatronic Engineering
The University of Sydney, NSW Australia

Food production in the 21st century must respond to significant new pressures to increase quantity and nutritional quality. Because natural resources are limited, achieving such goals must involve improvements in production efficiency. At the same time, we must engage in environmental stewardship, contend with the rising cost and diminishing availability of human labour, and reverse the steady decline in the number of farmers worldwide.

Meeting these challenges will require major innovations in technology, farming systems, and operations enabled by advances in robotics and automation.

One of the leaders in agricultural robotics research is the Australian Centre for Field Robotics (ACFR) at The University of Sydney, recognised as one of the largest field robotics groups in the world. We conduct research using both ground and aerial robots that is helping to shape the future of farms.

Our collaboration with Queensland University of Technology (QUT) and start-up company SwarmFarm addresses the issue of soil structure damage from ever-larger tractors and implements by replacing a single large soil-compacting vehicle with many small vehicles that move lightly across the surface without compacting the soil or disturbing its protective top layer.

The Ladybird robot designed by the University of Sydney
The Ladybird robot designed by the University of Sydney

The potential for robot teams is also strong in integrated weed management strategies. The Ladybird is a prototype we designed and fabricated for the vegetable industry, supported by AusVeg. Beneath the outer shell is a manipulator arm that can be used to position a variety of implements for weed control, such as tines, microwave, grit-blasting, and steerable targeted spray.

The problem of detecting individual weeds is one part of our general framework for crop intelligence, where robots perform autonomous farm surveillance (mapping, classification, detection) for crop growth and health.

SydneyRobots
Two ground robots and one aerial robot used in tree crops supported by Horticulture Innovation Australia Ltd.

The farm of the future will not simply replace manual operation with autonomous operation, but instead will adopt a systems view that coordinates all activities and draws more people into farming.

Whole-farm optimisation can be seen as ‘thinking beyond the robot’ to restructure farm operations in terms of the timing and logistics of all activities, where individual crop elements have a ‘personality’ that is accurately tracked over the crop lifecycle.

The ACFR has a long history of working in large-scale operations and optimisation with various industry partners and are now beginning to apply the resulting successful methodologies to the agriculture domain.

 

 

 

Instruments for Crop Quality Measurement

LandWISE 2015 Presenter Peter Schaare

PeterSchaarePeter Schaare, Bio-engineering, Plant & Food Research.

Peter specialises in designing measuring instruments for biological applications including non-destructive measurement technologies, optical instrumentation, spectroscopy, ultrasonics and automation. He is currently investigating laser technologies to assess the mineral nutrient status of plant material in the field.

The key to precise management of crops is the provision of timely and spatially detailed information on the factors determining yield and quality.  Instrumentation already exists to evaluate some of these factors; for example, yield monitors, nitrogen level sensors and electromagnetic soil mapping are in common use.  However, in-field, real-time measurement of other factors is proving challenging.  Peter’s presentation covers some types of instrumentation that may provide the key to more detailed information on the factors determining plant production.

Examples include thermal imaging of the surface temperature of leaves in the canopy to identify stress from water shortage or disease, LiDAR to estimate traits such as biomass, leaf area and height and visible-near infrared spectroscopy (VIS-NIR) which has been shown to be able to estimate soil pH via a tractor-mounted soil penetrator.

Plants emit particular volatiles when under attack by pests such as herbivores or fungi, or as a normal component of their metabolism and these volatiles can be used to diagnose the plant’s status. Which technology is a superbly sensitive technique?

Instruments and measurement are the key to precise management of horticultural and arable crop production systems and the farmer of 2030 will routinely use measurement technologies to guide his operations to an even greater extent than is done today.

plantandfood_logo1

Technology Transfer to the Primary Sector

LandWISE 2015 Presenters Mark Burgess and  Bruce MacDonald

MarkBurgess UoA
Mark Burgess
BruceMacDonald
Bruce MacDonald

 

 

 

 

 

New Zealand’s national goals increasing primary sector exports require a significant investment in new technologies that radically optimise resource usage and mitigate impacts associated with sector intensification.  Crucially they need to be technologies that will be adopted by the primary sector.

The University of Auckland has been embracing the associated
technology challenges through a strategy that links its strengths in
life sciences, engineering, chemistry, physics and ICT with the
well-established agricultural and horticultural research institutes
throughout New Zealand and adopting a proactive approach to connecting its scientists and engineers to these sectors and their issues.

For example, ubiquitous work in UAV systems, robotics and automation technologies is now being directed to agritech issues such as pasture management and pollination.

This presentation will cover the strategies implemented to create an
agricultural lens for city scientists and present some case studies of
the research programmes being undertaken. We will present our view on the drivers for adoption.

Associate Professor Bruce MacDonald completed a BE (1st class) and Ph.D in the Electrical Engineering department of the University of Canterbury.  Bruce worked with NZ Electricity and the DSIR in Wellington, NZ, then the Computer Science Department of the University of Calgary in Canada. In 1995 he joined the Department of Electrical and Computer Engineering at the University of Auckland.

His long term goal is to design intelligent robotic assistants that improve the quality of peoples’ lives, with primary research interests in human robot interaction and robot programming systems, and applications in areas such as healthcare and agriculture.

He is the director of the department’s robotics group and a leader for the multidisciplinary CARES robotics team at the University of Auckland. He is the leader of Faculty of Engineering research theme Technology for Health, and Chairman for NZ’s robotics, automation and sensing association.

Bruce is part of a research team to develop modular robots for horticulture.  The Autonomous Multipurpose Mobile Platform (AMMP) modular robot is capable of navigating autonomously in orchards and will include vision-sensing of flowers and fruit for kiwifruit and apples in orchards and arms and grippers for harvesting kiwifruit and apples as well as fast-acting directional control mechanisms for precision targeted spraying of pollen and soft robotic handling of apples and kiwifruit.

The ‘Multipurpose Orchard Robotics’ project is a four year collaboration between Robotics Plus Ltd, University of Auckland, University or Waikato and Plant and Food Research aiming to automate the harvesting and pollination of kiwifruit and apples. (C) RoboticsPlus
The ‘Multipurpose Orchard Robotics’ project is a four year collaboration between Robotics Plus Ltd, University of Auckland, University or Waikato and Plant and Food Research aiming to automate the harvesting and pollination of kiwifruit and apples. (C) RoboticsPlus

The research is a collaboration between Plus Group’s RoboticsPlus Ltd, the University of Auckland, Plant and Food Research, and the University of Waikato.

Grape Vine Pruning Robot

LandWISE 2015 Presenter Tom Botterill

Tom Botterill
Tom Botterill, Research Fellow, Department of Computer Science, University of Canterbury.

Tom described advances in developing a viable grape vine pruning robot.  This work is through the MSI-funded project on “Vision Based Automated Pruning”.  Tom’s research interests include 3D reconstruction and modelling using computer vision.

Grape vines must be pruned every year in order to increase yield, prevent disease, and control excess growth. While some simple mechanical pruning systems are available, most of New Zealand’s winegrowers prefer to prune vines manually, even though hand-pruning is often the most expensive task in the vineyard.

To hand-prune a vine, the healthiest canes are selected and the rest are removed. For a robot to prune vines in this way, it must understand the 3D structure of the plant, it must be able to decide which canes to keep or remove, and it must be able to make the required cuts without damaging other canes.

Cane pruning a vine requires detailed recognition and selection
Cane pruning a vine requires detailed recognition and selection

A team at the University of Canterbury are developing just such a robot system. The system is mounted on a platform which straddles the vines and moves along the row, pruning as it goes. The robot uses three high resolution digital cameras to image the vines, then uses computer vision algorithms to make a 3D model of the vine from these images.

Given these vine models, an artificial intelligence system decides which canes to keep and which to cut. The artificial intelligence was “trained” to make good pruning decisions by providing it with examples of how pruning experts prune vines. To prune the vines, a six-jointed robot arm reaches amongst the canes and makes the required cuts with a spinning cutting tool.

The major technical challenges in the current system were building a 3D model of the complex vine structure, then reaching to cut the vines while the platform moves. After four years of development, the 3D models are finally complete and correct enough to make decisions about where to prune, however the dynamic robot arm control is still under development, so the robot must stop at each plant to make the cuts.

Our system has been made possible by rapid advances in computer vision and robot technology over the last decade, and it is close-to-working despite being far from the simplest way to automate pruning. The algorithms and techonology are now available to automate many harvesting, pruning and precision-agriculture tasks, and there are now no technical barriers to seeing all of these tasks automated out in the field.

This project is funded by MBIE and is a partnership between the University of Canterbury, NZ Winegrowers, Pernot Ricard NZ, Scott Technology, Lincoln University and the University of Otago.

Tom’s publications and more information: http://hilandtom.com/tombotterill/

Tulloch Farm Machines

GoldTulloch Farm Machines will demonstrate their  Oekosem Rotor Strip-Tiller and Monosem NG Plus 4 planter combination at “The Farm of 2030” LandWISE Conference. 

Oekosem Rotor Strip-Tiller and Monosem Planter
Oekosem Rotor Strip-Tiller and Monosem Planter

The Oekosem Strip Tiller is a  Swiss product manufactured by Baertschi. Nick Gillot says it’s all about creating an optimal seedbed in rows, minimizing soil erosion and operating costs and simultaneously securing earnings over the long term.

Nick says the metering unit is a major component of the Monosem planter. With the new NG Plus 4 model, Monosem has conserved the the best of the NG Plus units and has added the operating comfort. Nick says adjustments are made easier so the planter can be perfectly adjusted to conditions to get optimal planting.

The machine was operating at the LandWISE MicroFarm Field Session on Day 2 of the Conference. The area put aside for the demonstration was in long term grass that had not been sprayed out – it was a good test.

More about “The Farm of 2030” Conference here>

Thanks to our Platinum Sponsors

Platinum

More adequate or less better sensor arrays and wireless networks

LandWISE 2015 Presenter – Gert HattinghInstalling the WINTEC wireless soil moisture sensor array
Installing the WINTEC wireless soil moisture sensor array

Gert Hattingh is Industry Research Champion at the Waikato Institute of Technology in Hamilton.

Gert’s current work involves finding ways to build more sustainable and energy efficient homes, finding better ways for the normal household to live sustainably, and evaluating new technologies.

Gert says the most burning question in any business venture is whether your actions will cost you money, or make you money.  Any decision you make in the production, marketing or operational sphere has an influence on this statement.  This paradigm has been a design key since Wintec have ventured into producing cost effective sensor arrays and wireless networks.

In the modern measurement world, there are three cost drivers – quality of the sensor(s), the cost of the network carrying the data, and the cost of making sense of and using the data.

Gert and colleagues started off by looking at the network and the data carrier first, and designed a generic sensor module to host and manage almost any sensor type.  They also developed a database model that would host any data from sensors, as well as the encryption and data quality protocols.

To date, their system can host the following type of sensors:  GPS, Air Humidity, Air Temperature (2 sensors), Air pressure, solar irradiation, wind speed, wind direction, soil moisture (various sensors), pH, conductivity, dissolved oxygen, oxidation-reduction potential, ammonia, CO2, methane, propane, NOX and some alcohols.

A single sensor module can carry at most thirteen sensors, with a practical thirty sensor modules per network.  This totals to 390 sensors per network.

This technology is being trialed at the LandWISE MicroFarm, gathering, transmitting and processing soil moisture information from an array of sensors.