Category Archives: Tillage

In Search of Farm Robots: Ch3 Switzerland, France and England

This article originally appeared in “The Grower”

A desire to reduce soil compaction and avoid high and inefficient use of chemicals and energy inspired Steve Tanner and Aurelien Demaurex to found eco-Robotix in Switzerland.

Their solution is a light-weight fully solar-powered weeding robot, a 2 wheel drive machine with 2D camera vision and basic GPS. Two robotic arms position herbicide nozzles or a mechanical device for precision weed control.

Steve Tanner lab testing the exoRobotix vision and robotic weed control system

The ecoRobotix design philosophy is simplicity and value: avoiding batteries cuts weight, technology requirements and slashes capital costs. It is a step towards their vision of cheap autonomous machines swarming around the farm.

 Bought by small farms, Naio Technologies’ Oz440 is a small French robot designed to mechanically weed between rows. The robots are left weeding while the farmer spends time on other jobs or serving customers. Larger machines for vegetable cropping and viticulture are in development.

Prototypes V1, V2 and V3; precursors to the Naio Oz440 show the steps in a robot’s development

Naio co-founder Gaetan Severac notes Oz440 has no GPS, relying instead on cameras and LiDAR range finders to identify rows and navigate. These are small machines with a total price similar to a conventional agricultural RTK-GPS system, so alternatives are essential. 

Tech companies have responded and several “RTK-GPS” systems are now available under $US1000. Their accuracy and reliability is not known!

Thorvald an example of research collaboration: Norwegian University robot being automated at University of Lincoln show the common design of four wheel steer and four wheel drive

Broccoli is one of the world’s largest vegetable crops and is almost entirely manually harvested, which is costly. Leader Tom Duckett says robotic equipment being developed at the University of Lincoln in England is as good as human pickers at detecting broccoli heads of the right size, especially if the robot can pick through the night.  With identification in hand, development is now on mechanical cutting and collecting.

In 1996, Tillett and Hague Technologies demonstrated an autonomous roving machine selectively spraying individual cabbages.  Having done that, they determined that tractors were effective and concentrated on automating implements. They are experts in vision systems and integration with row and plant identification and machinery actuation, technology embedded in Garford row crop equipment. 

Parrish Farms has their own project adapting a Garford mechanical to strip spray between onion rows. Nick Parrish explained that Black Grass control was difficult, and as available graminicides strip wax off onions boom spraying prevents use of other products for up to two weeks.

Simon Blackmore is a global leader in farm robotics thinking at Harper Adams University. His effort to address robotic safety issues includes a seven level system:

  1. Route planning to avoid hazards and known obstacles
  2. Laser range finder to sense objects and define them as obstacles
  3. Wide area safety curtain sensing ground objects at 2m
  4. Dead man’s handle possibly via smartphone
  5. Collapsible bumper as a physical soft barrier that activates Stop
  6. Big Red Buttons anyone close can see and use to stop the machine
  7. Machines that are small, slow and light minimise inertia

“Hands free hectare” is Harper Adams University’s attempt to grow a commercial crop using open source software and commercially available equipment in an area no-one enters.

Harper Adams research to develop a robotic strawberry harvester is notable for the integration of genetics for varieties with long stalks, a growing system that has plants off the ground, and the robotic technologies to identify, locate and assess the ripeness of individual berries and pick them touching only the peduncle (stalk).

So what have I learned about farm robotics?

  • People believe our food production systems have to change
  • Farm labour is in short supply throughout the western world
  • Machines can’t get bigger as the soil can’t support that
  • Robotics has huge potential but when
  • Safety is a key issue but manageable
  • There is huge investment in research at universities, but also in industry
  • It’s about rethinking the whole system not replacing the driver
  • There are many technologies available, but probably not the mix you want for your application.

As Simon Pearson at the National Centre for Food Manufacturing says, “It’s a Frankenstein thing, this agrobotics. There are all sorts of great bits available but you have to seek them out and stitch them together yourself to make the creature you want.”

Dan’s travel was supported by a Trimble Foundation Study Grant

Onion Crops Sown

As part of our ongoing research project with Onions New Zealand, a new crop was sown on 6 September 2016.

Sowing onion seed at the MicroFarm
Sowing onion seed at the MicroFarm

Harvey from G & J Steenkamer planted the crop using Rhinestone seed donated by Vigour Seeds and treated for us by Seed and Field Services. We are very grateful for their continuing support.

We’ve aimed at a population of 580,000 plants/ha. With 8 rows in our 1.82m wide beds, we have seed at 72mm spacing in the row.

sowingonions03
G& J Steenkamer sowing our onion crop.

After last harvest the beds, but not wheel tracks, were ripped to 450mm depth.  Autumn planted Caliente and oat cover crops were mulched and incorporated in late June and the ground left fallow.  Prior to sowing it was hoed and rolled.

Rain after planting had only minor impact, with a little soil capping in some areas.

weatherdata

MicroFarm Cover Crops Incorporated

oatsvsmustard

Many thanks to Nicolle Contracting and True Earth Organics for getting our winter cover crops incorporated today.

incorporatecovercrops

This winter saw a repeat of last year’s split planting of Caliente Mustard and Oats to compare effects on soil, disease and plant growth. Seed was provided by True Earth Organics.

To gain benefit from the fumigant properties of the Caliente, it must be soil incorporated as soon as possible. This is why we have the two tractors closely following, one mulching the crop, the other incorporating the residues.

Mulching mustard - reasonable biomass, but some insect damage reducing leaf mass
Mulching mustard – reasonable biomass, but some insect damage reducing leaf mass
mulchingoats
Mulching before incorporating oats

Onions are to be planted in this area for a third season in succession. Our onion crop will also include a new area that has never had onions planted before. As part of our collaboration with Onions New Zealand and Plant and Food Research, we will compare the performance of crops in the different areas.

Winter Cover Crops Established

This winter we have established both Caliente Mustard and Oats in paddocks 1 and 2, the site of our last two years of summer onions.

20160329_175140_OatsCalienteEst_web
Oats and Mustard well established 12 days after drilling

The ground had not had onions before 2014-2015 as far as we know. We grew our second crop in succession in 2015-2016.

Our plan is to grow onions for a third year, and to pay attention to the development of weeds, pests and diseases. Plant and Food Research reported some evidence of “Pink Root” in a few plants while harvesting samples of the 2015-2016 crop.

After harvest, Gerry and John Steenkamer ripped the beds, leaving the wheel tracks. This is step 1 of a route into permanent bed cropping at the MicroFarm.

Unfortunately, the alignment of the main AB line for the entire block did not match the buried drip irrigation installed some years ago, and it has been damaged beyond repair.

Mike Kettle Contracting drilling oats and mustard
Mike Kettle Contracting drilling oats and mustard

After ripping, Mike Kettle Contracting power harrowed the paddocks to about 100mm to reduce the rubbley surface. The Caliente and Oats were drilled by Kettle Contracting on 16 March.

We chose a split-paddock planting, with Caliente on the northern side and oats on the south. This repeats last winter’s pattern, so we will have two years of onions followed by either Caliente or Oats when we establish the 2016-2017 crop.

20160323_131043_Caliente_web
Caliente emerging on 23 March, 7 days after planting
20160323_131151_Oats_web
Oats emerging on 23 March, 7 days after planting

Many thanks to True Earth Organics for supplying the Caliente seed, and to G & J Steenkamer and Mike Kettle for groundwork and drilling.

 

Onions Research – three year project

LandWISE has partnered with Onions New Zealand and Plant & Food Research in a three year project focused on understanding variability in onion crops. The project is funding by Onions NZ and the MPI Sustainable Farming Fund.

Dr Jane Adams, OnionsNZ Research and Innovation Manager, says the project, “Enhancing the profitability and value of New Zealand onions” is designed to provide the industry with tools to monitor and manage low yields and variability in onion yield and bulb quality.

It will incorporate precision agriculture with initial work to be done at the LandWISE MicroFarm. At the MicroFarm, we have been building increasing knowledge of the site, but will ramp that up with more layers of soil and crop information as we try to unpick factors contributing to lower yields and reduced quality.

Information about the 2014-2015 MicroFarm Onion crop can be found on the MicroFarm website.

The project proper starts on 1 July, but there has a lot of preparatory activity to ensure everything kicks of smoothly.

Anyone interested in joining a regional Focus Group supporting the project should
contact us>

OnionsNZ

 

The Mechanical Farm of 2030

LandWISE 2015 Presenter, Dan Bloomer

 

DanBloomer200
Dan is the Manager of LandWISE Inc, an independent consultant, and a member of the Precision Agriculture Association of New Zealand Executive.

In 1981, John Matthews of the UK National Institute for Agricultural Engineering described what a farm would look like in 2030; a fifty year horizon.

“The mechanical farm of 2030” identified four factors that would influence the farm of 2030; social factors including employment, preservation of the environment, animal welfare and primary energy sources.

NIAE_Cover

Soil quality and alternative machinery were high on their list. Computers and robotics were available but GPS, internet and wireless were not.

In 2015, with all the benefits of knowing what happened in the last 35 years, we revisited the question to ask, “What will a cropping farm look like in 2030?” Were John Matthew’s predictions of technology on-track? And importantly, what must farmers do to ready themselves for next year, five years and fifteen years down the track?

The general consensus was a resounding round of applause for John Matthews. The issues he identified continue to be key drivers today. The technological developments he envisioned are progressing towards the 2030 deadline with examples of commercially developed gantries now being tested on farms in Europe.

MatthewsGantry
The NIAE Gantry image from John Matthews paper
The ASALift Gantry tractor in 2013
The ASALift Gantry tractor in 2013

John Matthews article included a robotic harvester. We know the computing and actuation required for that is still tricky, but it seems quite probable robotic harvesting will be feasible and possible it will be relatively common by 2030.

The NIAE robotic harvester image from Matthews' paper
The NIAE robotic harvester image from Matthews’ paper

Perhaps his control tower windows are more likely to be computer monitors, and he didn’t know about smart phones, but his vision of the role computing would play is remarkably close – though perhaps thanks to Moore’s law and compounding development we have already got further than he estimated.

MatthewsComputer
The NIAE image of a farm computer appears to have a rack for storage disks, but also shows a microphone and aerial perhaps for wireless communications.

Maybe the design (how) is different to now, but much of the what of John Matthews’ predictions suggests he deserves a high score.

 

Robotics and Intelligent Systems to Improve Land and Labour Productivity

LandWISE 2015 Presenter, Robert Fitch

RobertFitch2

Robert Fitch and Salah Sukkarieh
Australian Centre for Field Robotics
School of Aerospace, Mechanical and Mechatronic Engineering
The University of Sydney, NSW Australia

Food production in the 21st century must respond to significant new pressures to increase quantity and nutritional quality. Because natural resources are limited, achieving such goals must involve improvements in production efficiency. At the same time, we must engage in environmental stewardship, contend with the rising cost and diminishing availability of human labour, and reverse the steady decline in the number of farmers worldwide.

Meeting these challenges will require major innovations in technology, farming systems, and operations enabled by advances in robotics and automation.

One of the leaders in agricultural robotics research is the Australian Centre for Field Robotics (ACFR) at The University of Sydney, recognised as one of the largest field robotics groups in the world. We conduct research using both ground and aerial robots that is helping to shape the future of farms.

Our collaboration with Queensland University of Technology (QUT) and start-up company SwarmFarm addresses the issue of soil structure damage from ever-larger tractors and implements by replacing a single large soil-compacting vehicle with many small vehicles that move lightly across the surface without compacting the soil or disturbing its protective top layer.

The Ladybird robot designed by the University of Sydney
The Ladybird robot designed by the University of Sydney

The potential for robot teams is also strong in integrated weed management strategies. The Ladybird is a prototype we designed and fabricated for the vegetable industry, supported by AusVeg. Beneath the outer shell is a manipulator arm that can be used to position a variety of implements for weed control, such as tines, microwave, grit-blasting, and steerable targeted spray.

The problem of detecting individual weeds is one part of our general framework for crop intelligence, where robots perform autonomous farm surveillance (mapping, classification, detection) for crop growth and health.

SydneyRobots
Two ground robots and one aerial robot used in tree crops supported by Horticulture Innovation Australia Ltd.

The farm of the future will not simply replace manual operation with autonomous operation, but instead will adopt a systems view that coordinates all activities and draws more people into farming.

Whole-farm optimisation can be seen as ‘thinking beyond the robot’ to restructure farm operations in terms of the timing and logistics of all activities, where individual crop elements have a ‘personality’ that is accurately tracked over the crop lifecycle.

The ACFR has a long history of working in large-scale operations and optimisation with various industry partners and are now beginning to apply the resulting successful methodologies to the agriculture domain.

 

 

 

Tulloch Farm Machines

GoldTulloch Farm Machines will demonstrate their  Oekosem Rotor Strip-Tiller and Monosem NG Plus 4 planter combination at “The Farm of 2030” LandWISE Conference. 

Oekosem Rotor Strip-Tiller and Monosem Planter
Oekosem Rotor Strip-Tiller and Monosem Planter

The Oekosem Strip Tiller is a  Swiss product manufactured by Baertschi. Nick Gillot says it’s all about creating an optimal seedbed in rows, minimizing soil erosion and operating costs and simultaneously securing earnings over the long term.

Nick says the metering unit is a major component of the Monosem planter. With the new NG Plus 4 model, Monosem has conserved the the best of the NG Plus units and has added the operating comfort. Nick says adjustments are made easier so the planter can be perfectly adjusted to conditions to get optimal planting.

The machine was operating at the LandWISE MicroFarm Field Session on Day 2 of the Conference. The area put aside for the demonstration was in long term grass that had not been sprayed out – it was a good test.

More about “The Farm of 2030” Conference here>

Thanks to our Platinum Sponsors

Platinum

The Farm of 2030

The 2015 LandWISE Annual Conference attracted record numbers. It’s theme looked forward 15 years to contemplate what a farm might look like in 2030.

We are most grateful for the strong support of our many sponsors, a vital feature for bringing such events to the community.Sponsor_Sheet_600

 

You can see the full programme here>

RobertFitch2 TristanPerez1 Cheryl-McCarthy

Three speakers, Robert Fitch, Tristan Perez and Cheryl McCarthy, travelled from Australia to help lead discussions.

Tom Botterill PeterSchaare Ian Yule

Add Tom Botterill, Peter Schaare and Ian Yule

GertHattingh John Ahearn JohnChapman

Gert Hattingh, John Ahearn and John Chapman

BruceSearle200 FinlaysonChristina_200x200 geoff-low-res-e1423206134526

Bruce Searle, Christine Finlayson and Geoff Bates plus others from New Zealand and see the wealth of knowledge and experience available.

You can see all speakers and their biographies here>

On Day 1, presenters discussed sensing, control and robotics. Developments in this area are proceeding remarkably fast, with prototype machines finding their own way around farms, identifying weeds by species and applying custom treatments including sprays only to leaves. Additional presentations on pasture and plant quality detection, grapevine pruning and fruit quality analysis made it a full informative day.

At the end of the day, delegates formed small teams to design their dream agricultural robots – an excellent way to consolidate information. The key however, was identifying what their robots should do (not how) and describing the constraints under which it would need to operate.

As soon as you state a “how” you limit the options that can be considered in determining the final design. Maybe it shouldn’t be a 4-wheeled rover, but an aerial vehicle, or even a ground crawler. Get the specifications right, and the design will identify itself.

AgBot - image from Queensland University of Technology
AgBot – image from Queensland University of Technology

Day 2 began with discussions around variability. Identifying what variability exists, where it is and whether it justifies custom management is a critical starting place. Speakers also focused on managing two important farm  inputs to ensure the right job is done – seed placement and fertiliser application.

Day 2 was completed at the LandWISE MicroFarm at the Centre for Land and Water. There were demonstrations of in-field nitrogen testing, a soil pit to examine, a robot pulling a urine patch detector, a one pass strip-till and planting machine, testing fertiliser spreaders and UAVs.

AltusMissionNDVI
An AltusUAS UAV takes off at the Centre for Land and Water, a mission to collect data at the LandWISE MicroFarm

Something for every forward thinking agriculturist!

More on-line here>

 

AndWeeder

Long-time LandWISE member, Andy Lysaght is featuring on Rural Delivery with his mechanical weeder for squash and other crops.

Andy Lysaght

Agricultural contractor Andy Lysaght has invented a machine to weed squash and similar crops mechanically.  Client Gareth Holder, who was paying significant amounts of money for hand weeding of his squash crops, encouraged him to design something mechanical.  About a week later Andy came back to Gareth, and said: “Come and play with this.”

 

Andy has won two major national awards with his Andweeder; the Ravensdown Innovation Award at the National Horticultural Field Day in Hastings, and the Launch NZ Innovation Award at National Fieldays.

Judges said the Andweeder is a step change for the industry, converting an intensive manual process to an automated precision one.

Andweeder (C)
Andweeder Image (C) Plant Detection Systems

A comparative 10ha weeding trial between the Andweeder and human weeders saw the three-row machine take 6 hours 45 minutes, compared with 125 hours by hand.

Andy says: “We are doing our best to get away from chemicals.  We can’t keep doing what we are doing and the rest of the world doesn’t want it either.”

To see Andy on TV, watch Rural Delivery Series 11, Episode 4 on 28 March 2015. First screening, Rural Delivery on TV One, Saturday at 7.00am.  Repeats on TV One Sunday at 6.00am and Heartland channel Sunday at 6:30pm, Monday at 12.30am, 12.30pm and 6.30pm