In Search of Farm Robots: Ch3 Switzerland, France and England

This article originally appeared in “The Grower”

A desire to reduce soil compaction and avoid high and inefficient use of chemicals and energy inspired Steve Tanner and Aurelien Demaurex to found eco-Robotix in Switzerland.

Their solution is a light-weight fully solar-powered weeding robot, a 2 wheel drive machine with 2D camera vision and basic GPS. Two robotic arms position herbicide nozzles or a mechanical device for precision weed control.

Steve Tanner lab testing the exoRobotix vision and robotic weed control system

The ecoRobotix design philosophy is simplicity and value: avoiding batteries cuts weight, technology requirements and slashes capital costs. It is a step towards their vision of cheap autonomous machines swarming around the farm.

 Bought by small farms, Naio Technologies’ Oz440 is a small French robot designed to mechanically weed between rows. The robots are left weeding while the farmer spends time on other jobs or serving customers. Larger machines for vegetable cropping and viticulture are in development.

Prototypes V1, V2 and V3; precursors to the Naio Oz440 show the steps in a robot’s development

Naio co-founder Gaetan Severac notes Oz440 has no GPS, relying instead on cameras and LiDAR range finders to identify rows and navigate. These are small machines with a total price similar to a conventional agricultural RTK-GPS system, so alternatives are essential. 

Tech companies have responded and several “RTK-GPS” systems are now available under $US1000. Their accuracy and reliability is not known!

Thorvald an example of research collaboration: Norwegian University robot being automated at University of Lincoln show the common design of four wheel steer and four wheel drive

Broccoli is one of the world’s largest vegetable crops and is almost entirely manually harvested, which is costly. Leader Tom Duckett says robotic equipment being developed at the University of Lincoln in England is as good as human pickers at detecting broccoli heads of the right size, especially if the robot can pick through the night.  With identification in hand, development is now on mechanical cutting and collecting.

In 1996, Tillett and Hague Technologies demonstrated an autonomous roving machine selectively spraying individual cabbages.  Having done that, they determined that tractors were effective and concentrated on automating implements. They are experts in vision systems and integration with row and plant identification and machinery actuation, technology embedded in Garford row crop equipment. 

Parrish Farms has their own project adapting a Garford mechanical to strip spray between onion rows. Nick Parrish explained that Black Grass control was difficult, and as available graminicides strip wax off onions boom spraying prevents use of other products for up to two weeks.

Simon Blackmore is a global leader in farm robotics thinking at Harper Adams University. His effort to address robotic safety issues includes a seven level system:

  1. Route planning to avoid hazards and known obstacles
  2. Laser range finder to sense objects and define them as obstacles
  3. Wide area safety curtain sensing ground objects at 2m
  4. Dead man’s handle possibly via smartphone
  5. Collapsible bumper as a physical soft barrier that activates Stop
  6. Big Red Buttons anyone close can see and use to stop the machine
  7. Machines that are small, slow and light minimise inertia

“Hands free hectare” is Harper Adams University’s attempt to grow a commercial crop using open source software and commercially available equipment in an area no-one enters.

Harper Adams research to develop a robotic strawberry harvester is notable for the integration of genetics for varieties with long stalks, a growing system that has plants off the ground, and the robotic technologies to identify, locate and assess the ripeness of individual berries and pick them touching only the peduncle (stalk).

So what have I learned about farm robotics?

  • People believe our food production systems have to change
  • Farm labour is in short supply throughout the western world
  • Machines can’t get bigger as the soil can’t support that
  • Robotics has huge potential but when
  • Safety is a key issue but manageable
  • There is huge investment in research at universities, but also in industry
  • It’s about rethinking the whole system not replacing the driver
  • There are many technologies available, but probably not the mix you want for your application.

As Simon Pearson at the National Centre for Food Manufacturing says, “It’s a Frankenstein thing, this agrobotics. There are all sorts of great bits available but you have to seek them out and stitch them together yourself to make the creature you want.”

Dan’s travel was supported by a Trimble Foundation Study Grant

Drainage and Erosion Planning

The Arawhata Catchment Integrated Storm Water Management project is drawing to a close, the majority of work is done but farm follow-ups continue. The aim of the project was to reduce crop loss from ponding and minimise erosion of soil to Lake Horowhenua. 

We completed OptiSurface drainage analyses for 26 Levin properties covering 450ha of intensive vegetable cropping. OptiSurface calculates flood patterns and erosion risk and creates cut & fill maps for GPS levelling. An example is shown in our earlier post “Mapping for Drainage”.

Drainage and Erosion Management Plans were developed for each block. The plans identify drainage problem areas and erosion risks and recommend management strategies to respond.

Individual farms have done significant work to prevent erosion and reduce crop damage. Farmer actions to reduce sediment runoff and ponding include realigning bed direction, levelling, grassed headlands and drains and swales and sediment traps.

Stages in headland redevelopment

Original design used narrow headlands subject to pugging in wet weather with high risk of slumping soil into vegetation-free drains
Headland lowered to ensure adequate drainage from furrows. Vegetation being encouraged to protect drain from sediment inflows
Land-shaping created a much wider headland for a greater vegetation buffer between cultivated land and drains
Completed headland with its well-established vegetated buffer filtering sediment from drainage water

Now farms are required to have consent in this catchment, the Drainage and Erosion Management Plans are a useful component of the overall Farm Nutrient Management Plans required.

Fertiliser Spreader Calibration

We successfully completed our SFF project “On-farm Fertiliser Spreader Calibration” and launched the online tool, www.fertspread.nz earlier this year.

Some key messages:

  • Our testing found wide performance variation
  • Most new machines do a good job if set up correctly
  • Caution is essential spreading blended fertilisers or when bout widths exceed 30 m
  • Visible striping indicates > 40% application variability and at least a 20% yield penalty.
  • Fertiliser ballistics play a critical role
Setting out a line of catch trays to test fertiliser application uniformity
Driving over a line of catch trays

We ran a number of workshops from Waikato to Ashburton reaching a wide range of farmers and industry people. Information, training handouts and how-to YouTube video clips are on the LandWISE website. See www.fertspread.nz for the on-line calculator and field recording sheets.

We are grateful for strong support from Miles Grafton and Ian Yule at Massey University.

This project was co-funded by the Foundation for Arable Research (FAR), the Fertiliser Association (FertResearch) and MPI Sustainable Farming Fund.

More at www.landwise.org.nz/projects/fert-calibration

NZ AgTech meets Silicon Valley

This article previously appeared in The Grower

You can read about things, but actually experiencing them is something else.

Dan Bloomer joined Callaghan Innovation , NZTE and two dozen New Zealand agricultural technology organisations for a week in San Francisco.

The purpose was to understand how New Zealand could fit with the US agricultural technology scene. We visited UC Davis, agricultural technology companies, Silicon Valley start-ups and venture capital firms.  We visited an almond orchard, a vineyard and a winery in Napa Valley. We went to a large raspberry farm in Salinas.

Driscoll’s berry fruit operation highlighted the difference in scale between New Zealand and the USA. With $US 3 billion in annual sales and a global growing and sales network, they have an advanced and comprehensive R&D programme.

The issues facing Driscoll’s are fully familiar to any farmer in New Zealand: produce more from less, reduce wastage all along the supply chain, prevent nutrient loss to water, address the disappearing labour force, meet increasing regulatory requirements, prove provenance and food safety, and get the best product to the right market in excellent condition at an acceptable price.

While at Driscoll’s we heard from technology companies with whom they are collaborating to address issues facing them now and in the future.

AgroBot is a machine developed by a Spanish entrepreneur to automate picking small produce like strawberries.

HarvestPort provides an on-line connection to share seasonally used resources such as fruit bins or crates.

Growcentia is developing microbial biostimulants to increase crop production and decrease the environmental impact of agriculture.

GeoVisual is focused on remote sensing and big data analytics to improve and predict crop yields, better manage croplands and improve harvests.

Food Origins is focused on precision data collection and analytic services for hand harvested produce.

Each of these could add value in New Zealand.

AgTech is growing very fast. Wharf42 reported that 499 companies attracted US $4.6 billion of venture capital investment in 2015, nearly doubling 2014 figures. 303 companies were in the US. India came second with 64 and Australia 11th with 6 investments.  Although we have some local investment, New Zealand didn’t register on the global stage.

In New Zealand we are impressed by million dollar investments. Climate Corporation was bought by Monsanto for $US 1 billion. It aims “to build a digitized world where every farmer is able to optimize and flawlessly execute every decision on the farm”.  Yamaha just bought a share in UAV company PrecisionHawk in a $US 18 million deal.

We spoke with venture capital firms about accessing funding. Swamped by opportunities within two hours of the San Francisco CBD, they have no need of New Zealand. So New Zealand needs to have excellent technology, travel to them and have obvious local presence.

The week of intense stimulation, new experiences and gaining new understandings left me very positive about New Zealand technology capability and about our prospects in the world agtech markets.

We have numerous New Zealand companies that easily compete on a technology level with what we saw.  We can do it, and with Callaghan Innovation , NZTE and private initiatives, there are things in place to help New Zealand companies succeed in this enormous market. But we have to think differently and execute very well.

When the right technology gets presented in the right way in the right place things can happen very fast. After winning a major US innovation award for its noise-reducing drone technology, nine month old New Zealand startup Dotterel Technologies is on a fast track to global success. We need more Dotterels.

This visit was organised by Wharf42, NZTE, Callaghan Innovation and the Silicon Valley Forum.

Onion Crop Development

The crop at the MicroFarm is showing increasing variability.  The cause of some is understood, essentially excessive water pre-germination.  But in some poor performing areas the causes have yet to be determined.

The effect of our artificially applied rain event pre-emergence is clearly evident in late November.

The lasting effect of a heavy (artificial) rain event pre-emergence (right panel) shows low population and poor growth compared to areas without heavy rain (left panel)
The lasting effect of a heavy (artificial) rain event pre-emergence (right panel) shows low population and poor growth compared to areas without heavy rain (left panel)

However, we also see other areas that have poor crop development that are outside the area irrigated to create the artificial rain event.

Wide variation within the area new to onions does not follow artificial rain or topographic drainage patterns.
Wide variation within the area new to onions does not follow artificial rain or topographic drainage patterns.

Sharp differences in crop growth are evident in the new onion ground. Some parts that were heavily irrigated to simulate heavy rain show reasonable development. Areas that were not irrigated also show good development, but in some patches total crop loss.

Investigations of soil physical properties in these different areas are underway.

Onion Crop Research Plan

After identifying areas within paddocks that had yields limited by different probably causes, we conceived the idea of Management Action Zones (MAZs).

Yield assessments show considerable variation, limits imposed by population, growth of individual plants, or both
Yield assessments show considerable variation, limits imposed by population, growth of individual plants, or both

Some areas showed that yield was limited by plant number: establishment was poor. Others had the expected population, but low biomass: the plants were small due to some other limiting factor.

If we can identify zones easily, and determine the causes, we should be able to target a management response accordingly. So for this season, we set out a revised research aim.

What we want to know:

  • Can we successfully determine a management action zone in a field?

Why do we need to know this?

  • Develop a tool to increase uniformity and yield outcomes
  • Develop a tool to evaluate management practices and crop productivity

If we want to successfully determine a management action zone in a field then there are two main steps to achieve in this year’s work:

  • Confirm the relationship between digital data and crop model parameters
    • Does the relationship stay constant over time and sites?
    • How early in growth can a difference be detected?
    • Can the relationship be used to show a growth map across a field?
  • Develop an approach to gather information and ways to input and display results, initially using a website approach.
    • Can we integrate a plant count and yield information to start developing a management action zone?
    • How should this be put together in a way growers can start to use to gather information about their crops?

At the MicroFarm, we established six research zones based on paddock history and excessive wetness at establishment.

We have three paddock histories: two years of onion production with autumn cover crops of Caliente mustard, two years of onion production with autumn cover crops of oats, and no previous onion crops planted after previous summer sweetcorn and autumn sown rye grass. In each of these areas, we deliberately created sub-zones  by applying about 45mm of spray irrigation as a “large rain event”.

Artificial heavy rain event applied after planting and before emergence
Artificial heavy rain event applied after planting and before emergence

The impact of the artificial rainstorm is evident on images taken at the end of November.

The lasting effect of a heavy (artificial) rain event pre-emergence (right panel) shows low population and poor growth compared to areas without heavy rain (left panel)
The lasting effect of a heavy (artificial) rain event pre-emergence (right panel) shows low population and poor growth compared to areas without heavy rain (left panel)

Onion Crops Sown

As part of our ongoing research project with Onions New Zealand, a new crop was sown on 6 September 2016.

Sowing onion seed at the MicroFarm
Sowing onion seed at the MicroFarm

Harvey from G & J Steenkamer planted the crop using Rhinestone seed donated by Vigour Seeds and treated for us by Seed and Field Services. We are very grateful for their continuing support.

We’ve aimed at a population of 580,000 plants/ha. With 8 rows in our 1.82m wide beds, we have seed at 72mm spacing in the row.

sowingonions03
G& J Steenkamer sowing our onion crop.

After last harvest the beds, but not wheel tracks, were ripped to 450mm depth.  Autumn planted Caliente and oat cover crops were mulched and incorporated in late June and the ground left fallow.  Prior to sowing it was hoed and rolled.

Rain after planting had only minor impact, with a little soil capping in some areas.

weatherdata

The Value of Smart Farming

Layden

One hundred and fifty farmers, technology developers, service providers and researchers joined us at our 14th Annual Conference in May 2016.

The presentation summaries are available on-line here>

Delegates left LandWISE 2016 with new understanding of how new digital technologies might help us, where current development is opening possibilities and which are offering on-farm value now and in the future.

Delegate feedback was extremely positive.

  • “We’ll be back next year with a carload of colleagues!”
  • “I’ve never been to a conference where the was so much interest and excitement! People went back in on time, sat on the edge of the chairs paying attention then talked nonstop all lunchtime”

Sign up for our free newsletter to receive updates about our activities and information about LandWISE 2017.

Technology to Reduce N Leaching

N-Leach_WorkshopThe Precision Agriculture Association NZ is presenting workshops focused on technologies available to help reduce nitrogen leaching. There are two North Island workshops being offered at:

Massey University on Thursday 1st September 2016 [PDF here]

and

Ellwood Centre, Hastings on Friday 2nd September 2016 [PDF here]

Programme

The ‘Technology to Reduce N Leaching’ workshops are similar to the well received program conducted in Ashburton in March 2016 and will address where we are and what we can do about nitrate leaching limits in a North Island context utilising a range of technologies and farm systems options.

The particular areas for focus for the program are:

  • Variable rate technologies and systems
  • Precision irrigation
  • Precision spreading systems and services
  • Soil mapping
  • Soil moisture monitoring, sensors, metering
  • Nutrient budgeting and environmental monitoring

A Q & A time slot is devoted in the afternoon session for attendees to interact with members and presenters on the day to share learnings and understandings about the issues. This will also be possible over the lunch break on both days with one and half hours devoted for this.

PAANZ2

Offer to PAANZ Members

As part of the Hastings program only on 2nd September, PAANZ members are offered the opportunity to participate as trade/sector participants for technologies and products as may be appropriate to support the program.

PAANZ is not able to offer trade/sector stand space at the Palmerston North venue due to space restrictions unfortunately so only the Hastings venue will be able to accommodate this option for members.

If you would like to participate please advise Jim Grennell, E-mail: jim@paanz.co.nz

Mobile: 021 330 626, places are limited to ten organisations for the Hastings workshop to be involved as a trade/sector participant so it will be on a first come basis.

The cost of participation will be $100.00 plus GST per stand with attendance fee of $100.00 per person additional.

As these are indoors Workshops, with a technology focus and space at the Hastings venue is limited no large equipment or hardware can be accommodated.

Confirmation of members wishing to take up this opportunity is required by Monday 22nd August 2016 after which time the opportunity to participate will be made available to non-members.

Promoting sustainable production